Grizzly G4002 Manual do Utilizador Página 1

GEAR HEAD METAL LATHEMODEL G4002 / G4003INSTRUCTION MANUALCOPYRIGHT © 2000 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPROD

-8- G4002/3 Gear Head LathesSite Considerations1. Floor Load: The Model G4002/3 can bemounted on your existing workbench or onan optional cabinet stan

G4002/3 Gear Head Lathes -9-ChucksThe Model G4002/3 Metal Lathe comes equippedwith a 6'' 3-jaw chuck (already installed), a 8'' 4-

-10- G4002/3 Gear Head LathesTo remove a chuck:1. Place a piece of plywood across the lathebed and position it just under the chuck.The board should b

G4002/3 Gear Head Lathes -11-Live CenterThe live center is used to support stock which istoo long to be supported by the chuck alone.Stock protruding

-12- G4002/3 Gear Head Lathes4-Jaw ChuckThe 4-jaw chuck supplied with the G4002/3 is notmounted to the back plate. Assembly of the backplate component

G4002/3 Gear Head Lathes -13-Spindle SpeedsSECTION 5: CONTROLSFigure 7. Speed shifting levers.Figure 8. Speed chart.Never change speeds while spindle

Quick Change SelectionThe two levers at the bottom of the headstockchange the feed rate, or the number of threads-per-inch. This section of the machin

G4002/3 Gear Head Lathes -15-Feed Rate ChartFigure 11. Feed rate selector levers.Figure 12. Feed rate selection.This symbol indicates longitudinal fee

-16- G4002/3 Gear Head LathesFigure 14. Selector positioned for threads.Figure 15. Thread pitch chart.Inch thread selection:To cut threads with inch p

-17-G4002/3 Gear Head LathesHalf Nut Lever - This lever compresses andreleases the half nut that engages the leadscrew.See Figure 16. The lever is onl

-18- G4002/3 Gear Head Lathes3. To the left of the desired pitch is a smallcolumn with a letter. This letter indicatesplacement of the left hand quick

G4002/3 Gear Head Lathes -19-Thread Selection Cont.Metric threading requires 5 gear changes toachieve all of the available pitches listed on thechart.

-20- G4002/3 Gear Head LathesFigure 21. Spindle rotation control lever.Spindle rotation control - The spindle rotation iscontrolled from the lever on

G4002/3 Gear Head Lathes -21-Figure 23. Detail of tailstock controls.Tailstock ControlsTool Post and HolderThe tailstock serves many functions. The pr

-22- G4002/3 Gear Head LathesTest RunNow that the lathe is securely in place andyou’ve read the safety guidelines, it’s time to givethe machine a test

G4002/3 Gear Head Lathes -23-Compound Gib - The gib on the compound isadjusted by the same method as the gibs on thecross-slide, except the screw clos

-24- G4002/3 Gear Head LathesSaddle Gib - The saddle is supplied with asquare head bolt on the front right hand side ofthe slide. Before making adjust

G4002/3 Gear Head Lathes -25-Figure 28. Finished dead center.TailstockThe tailstock on the Model G4002/3 is aligned atthe factory with the headstock.

-26- G4002/3 Gear Head LathesNOTICEDo Not forget to lock down the tailstock aftereach adjustment.Figure 31. Adjusting for tailstock end taper.Figure 3

G4002/3 Gear Head Lathes-27-SECTION 7: MAINTENANCELubricationQuick Change Gearbox - Lubrication for theGearbox is provided through 3 oil points, label

Table Of ContentsPAGE 1. SAFETYSAFETY RULES FOR POWER TOOLS ...2-3ADDITIONAL SAFETY INSTRUCTION

Bearing PreloadThis lathe is shipped from the factory with thebearing preload already set. If the preloadrequires resetting for whatever reason, pleas

-29-G4002/3 Gear Head LathesNOTICEThe Model G4002/3 was specifically designedfor turning operations. DO NOT MODIFYAND/OR USE THIS LATHE FOR ANYOTHER P

-30- G4002/3 Gear Head LathesDesign Type ...Floor M

Design Type ...Floor ModelOverall Dimensions:Overal

-32- G4002/3 Gear Head LathesElectrical Components

-33-G4002/3 Gear Head LathesREF PART # DESCRIPTION001 P4002001 START BUTTON002 P4002002 INDICATOR LIGHT003 P4002003 JOG BUTTON004 P4002004 RESET BUTTO

-34- G4002/3 Gear Head Lathes

-35-G4002/3 Gear Head LathesREF PART # DESCRIPTION101 P4002101 SCREW102 P4002102 COVER103 P4002103 OIL SEAL104 P4002104 SPINDLE105 P7212 BEARING D-721

-36- G4002/3 Gear Head LathesREF PART # DESCRIPTIONz178 P4002178 ECCENTRIC SHAFT179 P4002179 GEAR180 P4002180 SCREW 181 P4002181 PIN182 P4002182 SHAFT

-37-G4002/3 Gear Head LathesREF PART # DESCRIPTION201 PSB26M CAP SCREW M6-1 X 12202 P4002202 WASHER203 P4002203 GEAR204 PK12M KEY 5 X 5 X 30205 PSB26M

-2- G4002/3 Gear Head' LathesSafety Instructions For Power ToolsSECTION 1: SAFETY5. KEEP CHILDREN AND VISITORSAWAY. All children and visitors sho

-38- G4002/3 Gear Head Lathes

-39-G4002/3 Gear Head LathesREF PART # DESCRIPTION301 P4002301 LEAD SCREW302 P4002302 PIN304 P8103 BEARING 8103305 P4002305 SHAFT306 PK19M KEY 5 X 5 X

-40- G4002/3 Gear Head Lathes

-41-G4002/3 Gear Head LathesREF PART # DESCRIPTION401 P4002401 HANDLE402 P4002402 HAND WHEEL403 P4002403 INDEXING RING404 P4002404 PIN405 P4002405 SCR

-42- G4002/3 Gear Head Lathes

G4002/3 Gear Head Lathes -43-REF PART # DESCRIPTION501 P4002501 SADDLE502 P4002502 SCREW503 P4002503 WIPER504 P4002504 SCREW505 P4002505 COVER506 P400

-44- G4002/3 Gear Head LathesREF PART # DESCRIPTION601 P4002601 SCREW602 P4002602 GIB603 P4002603 COMPOUND SLIDE604 PN08M HEX NUT M10-1.25605 P4002605

-45-G4002/3 Gear Head Lathes

-46- G4002/3 Gear Head LathesREF PART # DESCRIPTION701 P4002701 CENTER702 P4002702 KEY703 P4002703 QUILL704 P4002704 TAIL STOCK705 P4002705 BASE706 P4

G4002/3 Gear Head Lathes -47-REF PART # DESCRIPTION801 P4002801 COVER802 P4002802 SCREW803 P4002803 NUT812 P4002812 MOTOR 2 HP813 PW04M FLAT WASHER 10

G4002/3 Gear Head Lathes -3-9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size should be in accor-dance

-48- G4002/3 Gear Head LathesREF PART # DESCRIPTION901 P4002901 BRACKET 902 P4002902 SCREW903 P4002903 OIL CAP904 P4002904 PIN905 P4002905 SCREW906 P4

G4002/3 Gear Head Lathes -49-REF PART # DESCRIPTION1001 P40021001 LATHE BED1002 P40021002 RACK1002B P40021002B RACK, GAP1003 P40021003 PIN1004 P40021

-50- G4002/3 Gear Head LathesGrizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from thedate of pu

WARRANTY CARDNAME_______________________________________________ PHONE NUMBER___________________STREET________________________________________________

FOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEGRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069PlaceStampHereTAPE ALONG EDGES--PLEASE DO N

-4- G4002/3 Gear Head LathesAdditional Safety Instructions For The LatheLike all power tools, there is danger asso-ciated with the Model G4002/3 Metal

G4002/3 Gear Head Lathes -5-220V OperationSECTION 2: CIRCUIT REQUIREMENTSFigure 1. Typical 220V plug and outlet.GroundingIn the event of an electrical

-6- G4002/3 Gear Head LathesCommentaryWe are proud to offer the Grizzly Model G4002 /G4003 Gear Head Metal Lathe. The ModelG4002 / G4003 is part of a

G4002/3 Gear Head Lathes -7-UnpackingThis Metal Lathe is shipped from the manufactur-er in a carefully packed crate. If you discover themachine is dam